Automating and labor-saving visual inspections in a short period of time
AI Visual Inspection Introduction Service
MENOU’s software and image inspection engineers save labor for visual inspection work performed by advanced skills, and build a stable process that is easy to operate. AI makes it possible to develop ambiguous judgments with multiple lines and multiple bases, and it is also possible to reduce inspection costs.
Normally, we provide PoC free of charge that requires the purchase of expensive equipment, and propose an inspection process using AI in as little as 3 months. We propose systems for AI, cameras, lighting, conveyance, and other processes in general.
MENOU-IN Resolved
SMART INSPECTION
Free PoC
What AI can “do” is advancing day by day. It is not reasonable to buy expensive equipment to know the limits of that AI. At MENOU, the feasibility of AI testing will be conducted free of charge. By preparing dozens of images to be inspected, we will judge whether or not to conduct AI inspection. Through PoC, PoS (Proof of Success) is performed, and on-site optimization is carried out at about one-tenth the cost of the conventional method.
Utilization of existing lines
We propose a system that makes maximum use of the resources of existing lines. Since we have abundant know-how on imaging including lighting and cameras, it is possible to build a stable inspection system. Combining accuracy and speed, our AI software works with equipment from a variety of vendors and can combine rule-based inspection in addition to AI inspection, making it suitable for a wide variety of production lines.
Clarification of Criteria
There are many cases where the standards for visual inspection are ambiguous. Our AI software not only makes it possible to identify ambiguous inspections such as rust and color unevenness, but also visualizes the criteria for judging. Not only does it eliminate “fluctuations” between workers and factories, eliminating the need for “eye to eye” at multiple sites, but also making it possible to build an inspection process with clear logic.
Implementation Steps
INSTALLATION PROCESS
Free PoC
From dozens of photos of the workpiece, we will construct a PoC in up to 2 weeks, such as the feasibility of inspection AI and takt time, and submit a simple report. Imaging will also be done here if necessary.
On-site PoS
In the on-site PoS, we create a Proof of Success that takes into account the on-site process in as little as 3 months. In addition to additional learning to improve the accuracy of AI, you can check the return on investment of mass production introduction. The inspection system is very inexpensive because it is rented.
Mass production introduction
In PoS, it is an AI model and imaging configuration assuming actual introduction, and mass production introduction is smooth. Mass production introduction is possible only by linking with jigs and tools and conveying systems, and support after introduction is also substantial. In addition, since it comes with an AI development platform, maintenance and operation are easy.
Operation after mass production introduction can also be easily improved and updated by an easy-to-use AI development platform.
Case Studies
EXAMPLES
Automobiles & Auto Parts
Scratches, rust, foreign objects, discoloration, deformities, etc.
Food & Packaging
Foreign matter, discoloration, package abnormality, no printing required, etc.
Medical device
Scratches, dents, foreign objects, traceability, etc.
Textiles & Clothing
Uneven dyeing, poor weaving, tearing, etc.
Electronic devices and parts
Piece counting, shape defect, foreign matter, solder
Infrastructure and Equipment Maintenance
Periodic inspections, abnormality detection, records, etc.
